Difference between revisions of "KTM 500 EXC"

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*1.5L oil capacity, drain it, refill w/ 1.4, and check right hand sight bubble after riding it around. Should be at 1/2. Add a little more oil if low.
 
*1.5L oil capacity, drain it, refill w/ 1.4, and check right hand sight bubble after riding it around. Should be at 1/2. Add a little more oil if low.
 
* 20151122: 1596miles and 59.9hours, changed oil w/ 10/50 Motorex and swapped in "dirt" wheels.
 
* 20151122: 1596miles and 59.9hours, changed oil w/ 10/50 Motorex and swapped in "dirt" wheels.
 +
* 20160425: 2284miles and 84 hours, changed oil w/ 10/50 Motul and cleaned bike.
 +
* [http://ktmtalk.com/showthread.php?441764-2012-KTM-350-EXC-F-Check-Adj-valve-clearances-(-quot-Building-the-Perfect-Wee-Beasty-quot-)&highlight=eticket KTMTalk thread on adjusting valves (id: emptycea)]
 
===Bags===
 
===Bags===
−
* Altrider Hemisphere, makes two types, one kinda horseshoe and another closer to a standard double bag. Scope both.
+
* [http://www.altrider.com/altrider-hemisphere-saddlebag-holster-system/pid/1607 Altrider Hemisphere], makes two types, one kinda horseshoe and another closer to a standard double bag. Scope both.
 
*[http://www.ktmtwins.com/giant-loop-ktm-zigzag-handlebar-bag GiantLoop ZigZag Handlebar Bag $55] at KTM Twins. Looks like a solid bag and would be nice to cover the bars and store some basics for quick access.
 
*[http://www.ktmtwins.com/giant-loop-ktm-zigzag-handlebar-bag GiantLoop ZigZag Handlebar Bag $55] at KTM Twins. Looks like a solid bag and would be nice to cover the bars and store some basics for quick access.
 
*[http://www.ortliebusa.com/prodInfo.asp?pid=342&cid=2 Ortlieb Moto Speed Bags] $240, thinking these might be the way to go for the enduro but gotta figure out how to shield them from the exhaust sufficiently.
 
*[http://www.ortliebusa.com/prodInfo.asp?pid=342&cid=2 Ortlieb Moto Speed Bags] $240, thinking these might be the way to go for the enduro but gotta figure out how to shield them from the exhaust sufficiently.
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* All KTM Parts: [http://www.rockymountainatvmc.com/v/54/11296/Dirt-Bike-KTM-500-EXC-2014 Rocky Mountain] carries.
 
* All KTM Parts: [http://www.rockymountainatvmc.com/v/54/11296/Dirt-Bike-KTM-500-EXC-2014 Rocky Mountain] carries.
  
−
More Detail and ramblings:
+
===More Detail and ramblings:===
−
====HEATED GRIPS:====
+
====DAMPER:====
−
**Look into KTM options.
+
* Most people recommend the Scotts. I went w/ them.
 +
**[http://www.gprstabilizer.com/prod_v4_dirt GPR steering damper] $495 (KTM EXC 13-14 Fat Bar: 9001-0078) $450@SBM.
 +
**[http://www.scottsonline.com/Stabilizer_Purchase2.php?Make=Ktm&Model=&Bike_ID=6793&Year=2014&Size=500&Fred=%20Exc&BI_ID=374983 Scotts Damper for KTM]... may trim this package down depending on what happens w/ HDB stuff.
 
====HANDGUARDS PLUS...====  
 
====HANDGUARDS PLUS...====  
 
*damper, bar lift, blinkers, fairing, lights...?  heated grips, heated vest plug, GPS/Phone charging, computer mount, GPS/Phone mount, ?
 
*damper, bar lift, blinkers, fairing, lights...?  heated grips, heated vest plug, GPS/Phone charging, computer mount, GPS/Phone mount, ?
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*[http://www.highwaydirtbikes.com/HDB_Shop/index.php?app=ccp0&ns=display&ref=splash Highway Dirtbikes] has some nice hand guards, windshield, possibly light mounts and blinkers... nice button switches as well... may want to do a fully integrated unit w/ a Scotts Damper.ADVRIDER01 at checkout to get 10% off purchase.
 
*[http://www.highwaydirtbikes.com/HDB_Shop/index.php?app=ccp0&ns=display&ref=splash Highway Dirtbikes] has some nice hand guards, windshield, possibly light mounts and blinkers... nice button switches as well... may want to do a fully integrated unit w/ a Scotts Damper.ADVRIDER01 at checkout to get 10% off purchase.
 
*[http://www.advrider.com/forums/showthread.php?t=542381&page=5 Pic] of HDB's setup w/ a GPR damper.
 
*[http://www.advrider.com/forums/showthread.php?t=542381&page=5 Pic] of HDB's setup w/ a GPR damper.
 +
====HEATED GRIPS:====
 +
**Look into KTM options.
 
====LIGHTS:====
 
====LIGHTS:====
 
**[http://www.cyclopsadventuresports.com/3000-Lumen-H4-H6-LED-Headlight-bulb-_p_83.html LED upgrade for stock] $60.
 
**[http://www.cyclopsadventuresports.com/3000-Lumen-H4-H6-LED-Headlight-bulb-_p_83.html LED upgrade for stock] $60.
 
**[http://www.bajadesigns.com/ProductDetail?ItemNumber=490003 Baja Designs Squadron] $300 each.
 
**[http://www.bajadesigns.com/ProductDetail?ItemNumber=490003 Baja Designs Squadron] $300 each.
 
**EnduroTech lights look pretty nice and seem to fit in the stock housing w/ low/hi options but may not "throw" as well as they should.
 
**EnduroTech lights look pretty nice and seem to fit in the stock housing w/ low/hi options but may not "throw" as well as they should.
−
====DAMPER:====
+
 
−
* Most people recommend the Scotts. I went w/ them.
 
−
**[http://www.gprstabilizer.com/prod_v4_dirt GPR steering damper] $495 (KTM EXC 13-14 Fat Bar: 9001-0078) $450@SBM.
 
−
**[http://www.scottsonline.com/Stabilizer_Purchase2.php?Make=Ktm&Model=&Bike_ID=6793&Year=2014&Size=500&Fred=%20Exc&BI_ID=374983 Scotts Damper for KTM]... may trim this package down depending on what happens w/ HDB stuff.
 
 
====FUELING:====
 
====FUELING:====
 
* Fuel filter sock, put in tank cap area as a pre-filter.
 
* Fuel filter sock, put in tank cap area as a pre-filter.
 
* [http://slavensracing.com/shop/super-mini-fuel-filter-kit-by-golan/ Golan Fuel Filter] $60 for filter and clamps.  Use this to replace the small stock inline filters which tend to clog and stall the bike.
 
* [http://slavensracing.com/shop/super-mini-fuel-filter-kit-by-golan/ Golan Fuel Filter] $60 for filter and clamps.  Use this to replace the small stock inline filters which tend to clog and stall the bike.
 +
=====TPS stuff:=====
 +
*[https://www.youtube.com/watch?v=yupPUkzs-cM YouTube vid on adjusting TPS w/ a voltmeter]
 +
You don't need a TPS tool to adjust the TPS. Here's what you do;
 +
 +
# Remove the seat.
 +
# Locate the wiring harness just before the gas tank. It will have the rubber cover that is attached via a rubber loop. Open it.
 +
# Look for the Orange wire with the yellow stripe.
 +
# Use a small solid piece of wire and slide it down the Orange wire and make contact with the connection.
 +
# Attached + voltmeter side to the small wire and the - voltmeter wire to the neg battery terminal.
 +
# turn the key on, turn the bike on (do not start).
 +
# Read the TPS setting.
 +
 +
*BestDualSportBikes sells a unit that plugs into the TPS sensor but it's $100.
 +
*[http://www.tpstool.com/ TPSTool.com] adapter fits onto the TPS for reading with a voltmeter for around $40]
 +
 
====RECLUSE Clutch:====
 
====RECLUSE Clutch:====
 
*[http://www.rekluse.com/coreexp.shtml Recluse Core EXP]: $900 retail, SBM? + about 90min to install.  Do at an oil change.
 
*[http://www.rekluse.com/coreexp.shtml Recluse Core EXP]: $900 retail, SBM? + about 90min to install.  Do at an oil change.
 
====SKID PLATE:====
 
====SKID PLATE:====
−
** [http://www.globetrottin.com/Skid-plate--Composite-full-coverage-for-KTM-500-EXC-XCW_p_23.html RTE Skid Plate] $140 made of carbon/fiber/epoxy.  It is also apparently so tight to the covers that dirt gets between the plate and moto parts and wears on the moto... bike inner-tube between those points prevents the wear.
+
* [http://www.globetrottin.com/Skid-plate--Composite-full-coverage-for-KTM-500-EXC-XCW_p_23.html RTE Skid Plate] $140 made of carbon/fiber/epoxy.  It is also apparently so tight to the covers that dirt gets between the plate and moto parts and wears on the moto... bike inner-tube between those points prevents the wear.
−
** [http://tmdesignworks.com/index.php?main_page=product_info&cPath=325_327_354&products_id=973 TM Designs] skid plate at $119.  Plastic but sounds solid. Try this one if the RTE I have needs replacing.
+
* [http://tmdesignworks.com/index.php?main_page=product_info&cPath=325_327_354&products_id=973 TM Designs] skid plate at $119.  Plastic but sounds solid. Try this one if the RTE I have needs replacing.
 +
 
 
====MISC:====
 
====MISC:====
 
**[http://dirttricks.com/ DirtTricks Cone Washer] and [http://dirttricks.com/product-category/sprockets rear sprockets] and [http://dirttricks.com/product-category/sprockets/front-sprockets/ktm-husaberg-beta front sprockets $37]: apparently these last long and are the way to go.
 
**[http://dirttricks.com/ DirtTricks Cone Washer] and [http://dirttricks.com/product-category/sprockets rear sprockets] and [http://dirttricks.com/product-category/sprockets/front-sprockets/ktm-husaberg-beta front sprockets $37]: apparently these last long and are the way to go.
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** [http://www.mx1west.com/search.aspx?find=ktm+fuel+tank Acerbis Tanks]
 
** [http://www.mx1west.com/search.aspx?find=ktm+fuel+tank Acerbis Tanks]
 
====Tank: Liquid bladder====
 
====Tank: Liquid bladder====
 +
*...probably just use Nalgene or Platypus bladders but consider lining an MSR Dromedary w/ tank sealant too.
 
* [http://justgastanks.com/product_info.php?products_id=2061 6 gallon bladder at JustGasTanks] $449.
 
* [http://justgastanks.com/product_info.php?products_id=2061 6 gallon bladder at JustGasTanks] $449.
 
** What about finding soft gas bags for expansion?  Strap near standard tank and drain into tank when it'll take'm?
 
** What about finding soft gas bags for expansion?  Strap near standard tank and drain into tank when it'll take'm?

Latest revision as of 17:18, 25 April 2016

2014 KTM 500 EXC

  • 1.5L oil capacity, drain it, refill w/ 1.4, and check right hand sight bubble after riding it around. Should be at 1/2. Add a little more oil if low.
  • 20151122: 1596miles and 59.9hours, changed oil w/ 10/50 Motorex and swapped in "dirt" wheels.
  • 20160425: 2284miles and 84 hours, changed oil w/ 10/50 Motul and cleaned bike.
  • KTMTalk thread on adjusting valves (id: emptycea)

Bags

  • Altrider Hemisphere, makes two types, one kinda horseshoe and another closer to a standard double bag. Scope both.
  • GiantLoop ZigZag Handlebar Bag $55 at KTM Twins. Looks like a solid bag and would be nice to cover the bars and store some basics for quick access.
  • Ortlieb Moto Speed Bags $240, thinking these might be the way to go for the enduro but gotta figure out how to shield them from the exhaust sufficiently.

Repair Kit

  • spare front tube
  • duct tape
  • bailing wire
  • tools
  • spare levers
  • spare shifter/brake
  • tow line (1" webbing)
  • ...

Repair Kit

  • Fender pack
  • front tube
  • tire irons
  • rubber tubing/siphon
  • JB Weld stuff
  • clutch and brake levers
  • shift lever
  • rear brake lever
  • Clutch repair kit?
  • chain breaker
  • bicycle hand pump
  • valve stem remover
  • duct tape
  • safety wire
  • spare nuts/bolts

Parts

KTM Wheels: Front: 21x1.6 Rear: 18x2.15 RAD Wheels: Front: 21x1.6 Rear: 19x2.15

Likely Stuff:

Vendors:

More Detail and ramblings:

DAMPER:

  • Most people recommend the Scotts. I went w/ them.

HANDGUARDS PLUS...

  • damper, bar lift, blinkers, fairing, lights...? heated grips, heated vest plug, GPS/Phone charging, computer mount, GPS/Phone mount, ?
  • HDB: black handguards and black ano supports.
  • Highway Dirtbikes has some nice hand guards, windshield, possibly light mounts and blinkers... nice button switches as well... may want to do a fully integrated unit w/ a Scotts Damper.ADVRIDER01 at checkout to get 10% off purchase.
  • Pic of HDB's setup w/ a GPR damper.

HEATED GRIPS:

    • Look into KTM options.

LIGHTS:

FUELING:

  • Fuel filter sock, put in tank cap area as a pre-filter.
  • Golan Fuel Filter $60 for filter and clamps. Use this to replace the small stock inline filters which tend to clog and stall the bike.
TPS stuff:

You don't need a TPS tool to adjust the TPS. Here's what you do;

  1. Remove the seat.
  2. Locate the wiring harness just before the gas tank. It will have the rubber cover that is attached via a rubber loop. Open it.
  3. Look for the Orange wire with the yellow stripe.
  4. Use a small solid piece of wire and slide it down the Orange wire and make contact with the connection.
  5. Attached + voltmeter side to the small wire and the - voltmeter wire to the neg battery terminal.
  6. turn the key on, turn the bike on (do not start).
  7. Read the TPS setting.
  • BestDualSportBikes sells a unit that plugs into the TPS sensor but it's $100.
  • TPSTool.com adapter fits onto the TPS for reading with a voltmeter for around $40]

RECLUSE Clutch:

  • Recluse Core EXP: $900 retail, SBM? + about 90min to install. Do at an oil change.

SKID PLATE:

  • RTE Skid Plate $140 made of carbon/fiber/epoxy. It is also apparently so tight to the covers that dirt gets between the plate and moto parts and wears on the moto... bike inner-tube between those points prevents the wear.
  • TM Designs skid plate at $119. Plastic but sounds solid. Try this one if the RTE I have needs replacing.

MISC:

TANK:

  • The Acerbis comes recommended and seems to be the only reasonably priced bigger tank.

Tank: Liquid bladder

TIRES:

WHEELS:

    • Rad Racing in Utah has nice stuff and some good prices...
    • Woody's Wheels... ends up around $1900 for a "best" supermoto set of wheels... and may not include a rotor or sprocket.
    • Warp9 around $1K for a full setup including rotors and caliper spacer. These sound like they're a good bang/buck but might not hold up to extreme abuse.
    • DNA Wheels, similar to the Warp9's.
  • TUBLESS:
    • Tubliss sounds like the way to go, Phreaner digs'm as does his mechanic buddy Scott. $85@Slavens
    • Mousse/Bibs for going "airless", need to research pros/cons of this more. Sounds like they're heavier, do wear out, can generate heat...

Kickstand

Forums and Info

Retrieved from "http://wiki-mtc.eri.ucsb.edu/index.php?title=KTM_500_EXC&oldid=1031"