Difference between revisions of "BMW R65"
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===Reference Material=== | ===Reference Material=== | ||
*[http://bmwmotorcycletech.info/electricalhints.htm Electrical Hints] at BMW Motorcycle Tech.info. Very thorough and informative reference to electrical systems. | *[http://bmwmotorcycletech.info/electricalhints.htm Electrical Hints] at BMW Motorcycle Tech.info. Very thorough and informative reference to electrical systems. | ||
| − | ===Tasks== | + | * [http://revivalcycles.com/ Revival Cycles] Lots of nice/clean/minimal parts and they have a really nice electrical system overhaul package. |
| + | * [http://www.youtube.com/watch?v=52HRAhAzrBE Chris Harris youtube vid on removing engine from an AirHead] | ||
| + | * [http://bmwmotorcycletech.info/setvalves.htm Article on valve adjustment and rocker arm endplay] | ||
| + | * [https://www.youtube.com/watch?v=VExx_2kIc9c Chris Harris youtube vid on valve clearance and rocker arm endplay adjustment] | ||
| + | |||
| + | ==Tasks== | ||
| + | 201408: | ||
| + | *oil filter (SCP) & 20W50 oil | ||
| + | *joining compound for cylinder/case interface | ||
| + | *black silicon for pushrod rubber bits. | ||
| + | *at the cylinder/head gasket [http://www.gasgacinch.com/gasgacinch_002.htm GaskeaCinch] | ||
| + | *?anything in addition to the valve cover gaskets? | ||
| + | Older: | ||
* Check w/ Gene at Moto Loco on powder coat pricing breakout | * Check w/ Gene at Moto Loco on powder coat pricing breakout | ||
** Guestimate $600-1K for a big pile. | ** Guestimate $600-1K for a big pile. | ||
| − | * | + | * Adrian also suggested Shelby at Santa Barbara Industrial Metal Finishing in Goleta, he'd probably be good for non-frame stuff w/out tight tolerances. |
| − | ** | + | *[http://www.gastanklining.com/index.html Gas tank cleaning and lining] North Hollywood - $195 + 50% off second tank (for odd HDavidson tanks). |
| + | |||
| + | ===Machining=== | ||
| + | *flatten heads to mate w/ valve covers | ||
| + | *polish cylinders, heads, valve covers | ||
| + | ** Should the stainless pushrod tubes be installed before or after polish? | ||
| + | |||
| + | *Pushrods have slight score marks mid-length, some worse than others. Huh? | ||
| + | |||
| + | *Replace valve seats [http://www.beemershop.com Here] | ||
| + | |||
| + | ===Replacement Parts=== | ||
| + | *head gaskets | ||
| + | *O-Rings for cylinder head (4 small at bolts and 2 big on cylinder) | ||
| + | *valve cover seals | ||
| + | *push-rod tube seals | ||
| + | *center stand springs | ||
| + | *rear brake switch | ||
| + | *oil pressure/neutral sender and wire | ||
| + | *fork cartridge update. | ||
| + | **fork seals | ||
| + | *Wheel bearing seals and wheel bearings | ||
| + | |||
| + | |||
| + | ====Stainless==== | ||
| + | *SS Engine mount bolts | ||
| + | *SS bolt/nut kit | ||
| + | |||
| + | ===Related Vids and articles=== | ||
| + | *Piston ring compression [http://w6rec.com/duane/bmw/piston/ringtool.htm] | ||
| + | *Pushrod tube seal replacement - Part 1 of 3 (Chris fucking Harris)[https://www.youtube.com/watch?v=A47LiKSYD9o] | ||
| + | *Useful maintenance tips - R80 [http://jhau.maliwi.de/mot/index.htm] | ||
| + | |||
| + | ==Parts== | ||
| − | === | + | ===Controls=== |
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====Levers and Perches==== | ====Levers and Perches==== | ||
*[http://www.lowbrowcustoms.com/p776/buy/m-c-parts/wheels-tires-amp-brakes/universal/brakes/lcfabrications-universal-brake-fluid-reservoir-brass-amp-aluminum/ Brass & Aluminum brake reservoir] | *[http://www.lowbrowcustoms.com/p776/buy/m-c-parts/wheels-tires-amp-brakes/universal/brakes/lcfabrications-universal-brake-fluid-reservoir-brass-amp-aluminum/ Brass & Aluminum brake reservoir] | ||
| − | |||
*[http://www.dimecitycycles.com/vintage-caferacer-cafe-racer-bobber-brat-chopper-custom-motorcycle-brake-parts-black-aluminum-nissin-retro-hydraulic-front-brake-master-cylinder-717-654e.html Nissin Brake lever/master cylinder and brake switch] $189 | *[http://www.dimecitycycles.com/vintage-caferacer-cafe-racer-bobber-brat-chopper-custom-motorcycle-brake-parts-black-aluminum-nissin-retro-hydraulic-front-brake-master-cylinder-717-654e.html Nissin Brake lever/master cylinder and brake switch] $189 | ||
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====Switches==== | ====Switches==== | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-electronic-parts-black-handlebar-mounted-headlight-on-off-starter-switch-12-0203.html Right side "Simple & Clean" On/Off & Starter Switch] $30 | ||
*[http://www.bikebandit.com/k-s-compact-motorcycle-multi-switch Left side controls] | *[http://www.bikebandit.com/k-s-compact-motorcycle-multi-switch Left side controls] | ||
** ''1 1/8" Wide'' | ** ''1 1/8" Wide'' | ||
**High Beam LED | **High Beam LED | ||
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====Throttle==== | ====Throttle==== | ||
| Line 54: | Line 76: | ||
====Brakes==== | ====Brakes==== | ||
*[http://www.rizoma.com/universal/fluid-tanks/en Rizoma]: Brake fluid reservoir really clean/minimal design. 50-80 euros. | *[http://www.rizoma.com/universal/fluid-tanks/en Rizoma]: Brake fluid reservoir really clean/minimal design. 50-80 euros. | ||
| − | *[http://www.venhillusa.com/Venhill-Custom-Shop/Venhill-Braided-Stainless-Steel-Brake-Line-Custom-Make-Your-Own-Brake-Line-KitOne-Line-with-Stainless-Steel-Fittings-p705.html Another option for stainless braided brake lines. Check out the "carbon" color. | + | *[http://www.venhillusa.com/Venhill-Custom-Shop/Venhill-Braided-Stainless-Steel-Brake-Line-Custom-Make-Your-Own-Brake-Line-KitOne-Line-with-Stainless-Steel-Fittings-p705.html Another option for stainless braided brake lines.] Check out the "carbon" color. |
| + | |||
| + | ==More Parts== | ||
| + | |||
| + | ====Brakes==== | ||
| + | *[http://www.amazon.com/EBC-Brakes-MD606LS-Brake-Rotor/dp/B006B25PE2 Front brake rotor] | ||
| + | ====Bars==== | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-parts-satin-black-drag-bars-23-12570-sbpc.html Satin Black Drag Bars in 7/8"] $25. | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-handlebars-parts-satin-black-supermoto-bars-23-12571s.html Satin Black Supermoto Bars in 7/8"] $25 | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-handlebar-parts-black-aluminum-low-superbike-bars-80-0627.html Satin Black Renthal Ultra-Low Superbike bars in 7/8"] $65. | ||
| + | * [http://www.protaper.com/products/handlebars/ Answer ProTaper Bars] | ||
| + | ** dimensions: | ||
| + | *** up to 70cm wide total | ||
| + | *** triple clamp is 20-24cm wide | ||
| + | *** looking for minimal rise. (20-30mm) | ||
| + | |||
| + | ====Lights==== | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-handlebar-parts-black-led-bar-ends-15-1010.html Bar end blinkers] $50 Can we clamp mirrors to them? | ||
| + | *[http://www.britishracer.com/index.php?main_page=product_info&products_id=1866 Retro LED Blinkers] 61.50 Euro | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-electronic-lighting-parts-mini-retro-gloss-black-led-bullet-turn-signals-blinkers-ag330-537-blk.html Gloss Balck retro bullet LED turn signals] $130... yikes! | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-electronic-lighting-parts-mini-retro-scarab-turn-signals-blinkers-26-6216.html LED "Scarab" Turn Signals - (Satin Black & Clear)] $50 | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-electronic-lighting-parts-mini-black-topedo-turn-signals-blinkers-60-1900s.html Mini LED "Torpedo" Turn Signals - (Black & Smoke)] $35 | ||
| + | *[http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-electronic-lighting-parts-mini-black-oval-turn-signals-blinkers-26-6219.html Mini LED Oval Turn Signals - (Black & Clear)] $23 | ||
| + | *[http://store.revivalcycles.com/collections/lighting-1/products/x-arc-signals Smooth and clean LED turn signals] $95/pair | ||
====Speedometer/Tach==== | ====Speedometer/Tach==== | ||
| Line 102: | Line 147: | ||
====Nuts and bolts - Stainless==== | ====Nuts and bolts - Stainless==== | ||
*[http://www.shawstainless.co.uk Stainless nuts and bolts and parts] Full kit 140 pounds sterling | *[http://www.shawstainless.co.uk Stainless nuts and bolts and parts] Full kit 140 pounds sterling | ||
| + | *[https://www.motobins.co.uk/index.php Stainless pushrod tubes and axles (rear)] | ||
| + | *[http://www.motorworks.co.uk/vlive/Home/index.php More kit from England] | ||
| + | *[http://www.benchmarkworks.com SS front axel (Sturgis, MS)] | ||
===Nice Builds=== | ===Nice Builds=== | ||
Latest revision as of 13:43, 8 September 2014
Contents
Reference Material
- Electrical Hints at BMW Motorcycle Tech.info. Very thorough and informative reference to electrical systems.
- Revival Cycles Lots of nice/clean/minimal parts and they have a really nice electrical system overhaul package.
- Chris Harris youtube vid on removing engine from an AirHead
- Article on valve adjustment and rocker arm endplay
- Chris Harris youtube vid on valve clearance and rocker arm endplay adjustment
Tasks
201408:
- oil filter (SCP) & 20W50 oil
- joining compound for cylinder/case interface
- black silicon for pushrod rubber bits.
- at the cylinder/head gasket GaskeaCinch
- ?anything in addition to the valve cover gaskets?
Older:
- Check w/ Gene at Moto Loco on powder coat pricing breakout
- Guestimate $600-1K for a big pile.
- Adrian also suggested Shelby at Santa Barbara Industrial Metal Finishing in Goleta, he'd probably be good for non-frame stuff w/out tight tolerances.
- Gas tank cleaning and lining North Hollywood - $195 + 50% off second tank (for odd HDavidson tanks).
Machining
- flatten heads to mate w/ valve covers
- polish cylinders, heads, valve covers
- Should the stainless pushrod tubes be installed before or after polish?
- Pushrods have slight score marks mid-length, some worse than others. Huh?
- Replace valve seats Here
Replacement Parts
- head gaskets
- O-Rings for cylinder head (4 small at bolts and 2 big on cylinder)
- valve cover seals
- push-rod tube seals
- center stand springs
- rear brake switch
- oil pressure/neutral sender and wire
- fork cartridge update.
- fork seals
- Wheel bearing seals and wheel bearings
Stainless
- SS Engine mount bolts
- SS bolt/nut kit
Related Vids and articles
- Piston ring compression [1]
- Pushrod tube seal replacement - Part 1 of 3 (Chris fucking Harris)[2]
- Useful maintenance tips - R80 [3]
Parts
Controls
Levers and Perches
Switches
- Right side "Simple & Clean" On/Off & Starter Switch $30
- Left side controls
- 1 1/8" Wide
- High Beam LED
Throttle
- Two cables is for PushPull mechanisms. Some controls can serve either single or PushPull.
- Black Aluminum Biltwell "Whiskey" Throttle - (7/8", Single Cable) $95 looks to mtc like the best quality single.
- 7/8" Single Cable Throttle Assembly $16
- 7/8" Light-weight Nylon Throttle Assembly and Grips - (Gloss Black) $13
- [http://www.dimecitycycles.com/vintage-cafe-racer-caferacer-bobber-brat-chopper-custom-motorcycle-throttle-parts-oem-style-satin-black-honda-throttle-assembly-44-9777.html
- Motion Pro Dual Cables.
- Cable kits Ordered kits for clutch and throttle.
- Throttle cable how to
Brakes
- Rizoma: Brake fluid reservoir really clean/minimal design. 50-80 euros.
- Another option for stainless braided brake lines. Check out the "carbon" color.
More Parts
Brakes
Bars
- Satin Black Drag Bars in 7/8" $25.
- Satin Black Supermoto Bars in 7/8" $25
- Satin Black Renthal Ultra-Low Superbike bars in 7/8" $65.
- Answer ProTaper Bars
- dimensions:
- up to 70cm wide total
- triple clamp is 20-24cm wide
- looking for minimal rise. (20-30mm)
- dimensions:
Lights
- Bar end blinkers $50 Can we clamp mirrors to them?
- Retro LED Blinkers 61.50 Euro
- Gloss Balck retro bullet LED turn signals $130... yikes!
- LED "Scarab" Turn Signals - (Satin Black & Clear) $50
- Mini LED "Torpedo" Turn Signals - (Black & Smoke) $35
- Mini LED Oval Turn Signals - (Black & Clear) $23
- Smooth and clean LED turn signals $95/pair
Speedometer/Tach
- Speedometer Ratio 3.56/1.318
- Acewell Black
- Acewell Cable Converter
- Vapor Digital $130
- Dashboard Lights $55
- 2.5" Black face stainless electronic Speedo $129
- "Matching Chrome Electronic Tach $71 (Brian at Dimecity - closest we can come up with)
- Acewell 3692 Rectangular Digital $240 w/shipping
- Customizable Guages!!!
- Reference for hooking up Gen light
Fuel Tank
Gas Cap - Aviation Style Chrome
Electrical
- Enduralast charging system upgrade (400 watt) $300
- Ignition system upgrade
- Shorai Li-PO battery type LFX21L6-BS12
- Length 5.83"
- Width 3.23"
- Height 5.51"
Mufflers
SS 18", 1.5" Diameter R65 is 35mm/1.37" and 17.5" long
Tools
Nuts and bolts - Stainless
- Stainless nuts and bolts and parts Full kit 140 pounds sterling
- Stainless pushrod tubes and axles (rear)
- More kit from England
- SS front axel (Sturgis, MS)
Nice Builds
- Yamaha with metal frame
- This bike also had some controls drilled into handlebar.
- View From The Bridge Blog, not sure if this is useful but seems kinda interesting.
- CafeBeemers Blog
- AnythingButStockBeemers Blog
